Satisfaction from the Simplest of Tools

February 3rd, 2012 by
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Last summer, we moved to Virginia. Along with packing and loading the personal effects of a family of four, I also had a barn full of woodworking stuff that needed to travel. If you’ve ever moved the entire contents of your shop, your back probably remembers the kind of “heavy lifting” that goes along with it. I might just as well have dismantled, boxed and transported a Sherman tank.

Thankfully, the shop traveled some 400 miles without calamity, and I lost very little skin moving it from Point A to Point B. But one item did take a bit of a beating: my workbench. Read the rest of this entry »

Tile-Topped Coffee Table

January 31st, 2012 by
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This reader-submitted coffee table features hand-made joinery and a clever use of tile for the tabletop.

I wanted to share this project that I’m so proud of: a custom built coffee table with marble stone tiles on top.

To use stone tiles for the top of a table is a great way to give furniture a more luxurious feel without spending a lot of money. Me and my husband built this table from scratch without using any nails or screws, but instead doing a lot of chiseling and some gluing. We chose hemlock wood and stained it in red mahogany.

For the top, we used 12 x 12 inch white carrera marble tiles, which we put close together without any space savers; then we didn’t have to use grout and could create a more seamless surface.

Overall I love this technique and our coffee table is just gorgeous!

More info and pics available here:

http://christonium.com/HomeProject/building-wooden-coffee-table-with-marble-tiles

Thanks so much for your time!

Linn

Do you have a project you’d like to share? Click here to send it in.

Matt Becker
Internet Production Coordinator

table 4

table 2

table 3

table 5

table 1

The Sad State of Workbenches (Part 2): What’s Wrong Nowadays

January 19th, 2012 by
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Modern benches generally have spindle vises with two metal guide spindles and a metal screw between them. They are usually less than 2” below the benchtop. To grip anything more than this distance, it has to be to one side of a spindle, usually the right side. The front jaw of the vise cocks when tightened, ruining the corner of the work and giving a indeterminate hold. This is not progress.

poor hold of modern spindle vise

We live in the era of the Texas bench, with “high” being in vogue. Sadly, this is a perceived need by the public and does nothing for functionality if you use hand tools and most power tools. Proper bench height is somewhere between knuckle and wrist height with your arms loosely at your side. Higher makes such things as planing very difficult and much more tiring. The great thing about the human back is that it bends, and bending forward slightly during planning is highly beneficial. I have two Euro benches with traditional shoulder vises. The first came at the right height. With the second, I bought the lowest example the importer had but still had to cut 1” out of the legs.

the author working at his bench

As stated in Part 1, well-meaning engineers make changes for reasons of ease of manufacturing and perceived utility. This perception is not born of deep knowledge of woodworking. They may never have used hand tools at all. Most woodworkers think they are buying what they need and have never used a proper bench. Therefore the state of workbenches is declining! Don’t be afraid to complain.

Ernie Conover

Airplane Bed

January 16th, 2012 by
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This reader’s project incorporates some clever “interactive” functionality and plenty of storage.

A family I work with has a son who is crazy about airplanes. The mother sent me a picture of an airplane bed, and I knew I could do better. Attached are the sketchup design, a few pictures of the work in progress and the finished bed with Paulito included. I was disappointed that they added the box springs, as I had designed it for a single bunk mattress only, but I was told when Paulito goes to bed, he feels he is really flying.

It is made from hard maple, padauk, and Peruvian walnut. There is a little maple plywood and veneer, but it is mostly solid lumber with no stain or paint. I made two propellers which are easily removed. One is maple and the other is padauk and walnut. The wings pull out and form a storyteller’s seat, and the propeller really turns. There is plenty of storage in the drawers on the base.

- Joe Byron

Do you have a project you’d like to share? Click here to send it in!

Matt Becker
Internet Production Coordinator

Paulitos Bed - SketchUp

paulitos airplane bed frame

Airplane Bed complete

Airplane  Bed in place

Roads and Fences: How Adventurous Are You?

January 9th, 2012 by
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In a recent issue of our eZine, a reader wrote in to get some advice about building a chair. His question was rather specific, regarding the correct splay of the legs to maximize stability and strength. Tim Inman, an expert woodworker and finisher (and a wealth of helpful information!) and yours truly tried to offer this fellow some advice. Our answers took decidedly different approaches to a larger and broader topic of building chairs.

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The Sad State of Workbenches (Part 1): What Used to Be Right

January 6th, 2012 by
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Serious woodworking started at least in Egyptian times: it is amongst the oldest of crafts. By the 18th century, the workbench was pretty well thought-out, but came to absolute perfection after 1850. The second half of the 20th Century has seen a gradual decline of the workbench. I place the blame for this on well-meaning engineers who may be bright young graduates of prestigious schools, but sadly deficient in any real understanding of woodworking. These meddlers have tweaked workbench design in the name of “streamlining” manufacture,” adding “usability” to the product or simply satisfying the latest marketing research.

Euro Bench with Emmert type vise added

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Gifts from the Woodworker’s Journal Staff

January 4th, 2012 by
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Woodworker’s Journal staff members turn to a certain favorite hobby when the holidays come around. Now that we won’t be spoiling any surprises, here are some of our projects given as gifts this year.

Almost two years ago, our family was fortunate enough to take a trip to Africa, and we purchased an original watercolor painting from our guide to remember our time in the Masai Mara National Reserve. My wife has wanted it framed ever since, and now it is. Her Christmas gift is made of cherry back-banded with walnut. I used half-lap miter joints to bring the frame members together and added a beaded profile to the walnut to create shadow lines. She loves it. – Chris Marshall, Field Editor

frame

frame corner

I built something recently for my wife. It isn’t technically a Christmas present, but it was a holiday-related gift to her and the theatrical company she works for: Shakespeare Santa Cruz. They were doing a holiday show called “A Year With Toad and Frog” a musical that’s for both children and adults. It’s a donation box on a stand made from Douglas fir. The box joints are all mortise and tenon, and the top mitered frame is joined together with Festool Dominoes. - Sandor Nagyszalanczy, Contributing Editor

Collection Box

This was my first holiday season as a woodworker, but once I got the idea to make one gift, it quickly spiraled out of control and before I knew it, I was even making gifts for people I hadn’t seen or spoken to in months. In addition to numerous turned pens and bottle openers, I completed not one but five butcher-block cutting boards (technically six if you count the one I cut in half). The cutting board pictured is the one I gave to my wife – the majority of the board is walnut and cherry, with the edges done in purpleheart and zebrawood. – Matt Becker, Internet Production Coordinator

Maple Burl Pen

bottle opener

cutting board

Be Careful What You Wish For…

December 27th, 2011 by
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Rob Goes CrazyLast summer and fall I found myself orchestrating the filming of a series of DVDs. I consider the resulting videos to be truly significant in terms of teaching woodworking in a manner that is unsurpassed — they are comprehensive, cohesive, consistent and entertaining. In addition, they have supporting content on the internet, all of which blends together to create an interactive product that has been unavailable until now. I also nearly had a nervous breakdown. How did this happen, you ask? It’s a bit of a long story…

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Christmas Wood and the “Poor Man’s Ebony”

December 23rd, 2011 by
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The title of this blog post may be a little confusing, but it is not meant to be. (Well, maybe it is — but we’ll clear things up in a minute.)

American holly (Illex opaca) is native only to the United States but, since it closely resembled English holly to the Pilgrims, it quickly became the Americans’ symbol of Christmas. It was, and still is, found along the coast of Massachusetts and all the way down through the southeast to East Texas. It grows in the same geographic areas as the Southern yellow pines, but since it can’t tolerate fire, it is rarely found in those pine forests that are regularly burned. So, most large trees are more commonly associated with old hardwood forests. American holly is a slow grower, taking 100 to 150 years to grow large enough for lumber, but it can grow to 70 feet tall and two feet or greater in diameter.

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MicroFence’s Rich Wedler and Friends “Sawing” Holiday Tunes

December 21st, 2011 by
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With the holidays in full swing, and workshops in at least some parts of the country now covered in snow, it’s high time to crank up those old familiar Christmas standbys. As you are working your way through your last-minute gift projects — and maybe burning some midnight oil in the process — here are a couple of holiday tunes we recently ran across on Micro Fence’s website to help keeps spirits bright (click here).

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